Fat Penguin U.S.A. Production Guide
Foam Board Print Sizes for Events
Fat Penguin prints foam boards at one full-sheet size, 48 by 96 inches, in foam, coroplast, and gatorfoam. How to choose the board for an event.
Reviewed 2026-10-31
One full-sheet size: 48 × 96 inches
Fat Penguin prints foam boards at one size: a 48 × 96 inch full sheet, which is 4 by 8 feet, with full-bleed printing from edge to edge. Boards have no minimum order, so one sign can be ordered for a single event.
Every board page uses that size. If you need a different size, ask through the contact form before you order.
Choose the material for the setting
Foam board, in 1/8 inch or 3/16 inch, is rigid printed foam for event signage, retail displays, cutout standees, and presentation graphics. Coroplast, in 4 mm or 10 mm, is corrugated plastic for lightweight outdoor or temporary signs, with the flute running across the 48 inch side. Gatorfoam, in 3/16 inch or 1/2 inch, is a premium rigid board for dimensional signage and standees.
Design at full size
Set the file to 48 × 96 inches and keep important text clear of the edges. If a standee needs a cut shape, mark the cut in the file and keep the cut line away from text. The proof names the material, thickness, size, and orientation before production.